Major fuel station project – behind the scenes

From Planning to Commissioning: How a Modern Automated Fuel Station Is Built

View of the completed DS card + drive gas station in Sandersdorf-Brehna

How is a modern automated fuel station built? What steps are required before trucks and fleets can refuel there around the clock? The construction of the new fuel station in Sandersdorf-Brehna by DS card + drive provides a practical insight into these processes. Construction work on the site in Saxony-Anhalt, Germany, began in June 2025. Thanks to the coordinated efforts of the contractors involved and efficient planning, the station opened in October 2025.

The location was selected deliberately. The site, close to the A9 motorway, had been identified as suitable several years earlier and was subsequently purchased. Location matters: automated fuel stations like this one primarily serve commercial users for whom straightforward access is essential.

Planning, construction and technology – the key steps

Building a fuel station follows a structured sequence that extends well beyond what is visible above ground. Many critical stages take place below the surface and are no longer apparent once the station is in operation.

#1
#1
Icon Datenschutz

Planning and land acquisition:

The location in Saxony-Anhalt was identified as suitable in 2018 and acquired in 2023. This was followed by detailed construction planning and preparation for the permitting and implementation phases.
#2
#2
Tiefbau

Civil engineering and foundations:

First, the areas were measured precisely using GPS, and pillars were driven into the ground to serve as landmarks for the team later on. Next, the excavation pit was dug and the tank area prepared.
#3
#3
Tankinstallation

Tank installation:

Three double-walled underground storage tanks were then installed. A heavy-duty crane was used for placement, which requires millimetre-precise planning, as the tanks later form the core of the facility. Oil and fuel separator systems were installed to separate hydrocarbons and sludge from wastewater and comply with environmental protection requirements.
#4
#4
Leitungsbau

Pipework:

Fuel, control and electrical lines were laid to connect the underground tanks with the dispensers and the station’s control systems.
#5
#5
Beton

Above-ground construction:

Concrete works were completed, followed by installation of the dispensers and the canopy. As DS card + drive operates automated fuel stations, there is no cashier’s booth and no traditional price totem. Payment is handled entirely via fuel cards within the tankpool24 network.
#6
#6
Firmengründer Otto Diersch

Inspection and commissioning:

Before opening, the entire facility was inspected by authorised specialists. Only after successful approval was the station commissioned.

Technology and capacities

The fuel station in Sandersdorf-Brehna has four lanes and offers diesel, AdBlue and HVO100 (up to 90% CO2-neutral fuel made from hydrotreated vegetable oil). The location integrates into the tankpool24 network and provides infrastructure tailored to commercial fleet operations.

Video: Music by: Bensound.com/free-music-for-videos, License code: XFX5LLABHPKHLIGR, Artist: : Nick Petrov

DS News

Better Together